TY - JOUR
T1 - A Study on the Enhanced Process of Elaborate Heat Source Model Parameters for Flux Core Arc Welding of 9% Nickel Steel for Cryogenic Storage Tank
AU - Pyo, Changmin
AU - Jeong, Se Min
AU - Kim, Jaewoong
AU - Park, Minho
AU - Shin, Jihoon
AU - Kim, Younghyun
AU - Son, Joonsik
AU - Kim, Jeong Hwan
AU - Kim, Myoung Ho
N1 - Publisher Copyright:
© 2022 by the authors.
PY - 2022/12
Y1 - 2022/12
N2 - Various regulations are being devised and implemented to prevent the environmental pollution that is threatening mankind. The International Maritime Organization has strengthened regulations on sulfur, a notorious pollutant, to prevent sea pollution. In addition, the production of LNG fueled ships is increasing. Among various metals, 9% nickel steel is widely used in the shipbuilding industry because it is advantageous in terms of material strength and cryogenic impact toughness. Various studies are being carried out to predict and prevent its distortion, caused by welding, in the design. To predict welding distortion during flux core arc welding, this study found a way to refine the parameters constituting the Goldak welding heat source. The optimal heat source parameters were derived by using BOP experiments, cross-sectional analysis, finite element analysis and global optimization algorithm. When re-analyzed and verified based on the values, an error of up to 6.3% was found between simulation results and experimental values. The process was improved by clarifying the objective function and reducing the range of candidate welding efficiencies during global optimization and the process efficiency was also improved by reducing analysis time with a simplified model. Therefore, it is thought that this study can contribute to the productivity improvement of LNG storage containers, helping engineers apply it immediately in the industrial field.
AB - Various regulations are being devised and implemented to prevent the environmental pollution that is threatening mankind. The International Maritime Organization has strengthened regulations on sulfur, a notorious pollutant, to prevent sea pollution. In addition, the production of LNG fueled ships is increasing. Among various metals, 9% nickel steel is widely used in the shipbuilding industry because it is advantageous in terms of material strength and cryogenic impact toughness. Various studies are being carried out to predict and prevent its distortion, caused by welding, in the design. To predict welding distortion during flux core arc welding, this study found a way to refine the parameters constituting the Goldak welding heat source. The optimal heat source parameters were derived by using BOP experiments, cross-sectional analysis, finite element analysis and global optimization algorithm. When re-analyzed and verified based on the values, an error of up to 6.3% was found between simulation results and experimental values. The process was improved by clarifying the objective function and reducing the range of candidate welding efficiencies during global optimization and the process efficiency was also improved by reducing analysis time with a simplified model. Therefore, it is thought that this study can contribute to the productivity improvement of LNG storage containers, helping engineers apply it immediately in the industrial field.
KW - 9% nickel steel (ASTM A553-1)
KW - Goldak welding heat source model
KW - cryogenic storage
KW - flux core arc welding
KW - global optimization algorithm
UR - https://www.webofscience.com/wos/woscc/full-record/WOS:000902596600001
UR - https://openalex.org/W4309845456
U2 - 10.3390/jmse10121810
DO - 10.3390/jmse10121810
M3 - Journal Article
SN - 2077-1312
VL - 10
JO - Journal of Marine Science and Engineering
JF - Journal of Marine Science and Engineering
IS - 12
M1 - 1810
ER -