A Study on the Enhanced Process of Elaborate Heat Source Model Parameters for Flux Core Arc Welding of 9% Nickel Steel for Cryogenic Storage Tank

Changmin Pyo, Se Min Jeong, Jaewoong Kim, Minho Park, Jihoon Shin, Younghyun Kim, Joonsik Son, Jeong Hwan Kim*, Myoung Ho Kim*

*Corresponding author for this work

Research output: Contribution to journalJournal Articlepeer-review

7 Citations (Scopus)

Abstract

Various regulations are being devised and implemented to prevent the environmental pollution that is threatening mankind. The International Maritime Organization has strengthened regulations on sulfur, a notorious pollutant, to prevent sea pollution. In addition, the production of LNG fueled ships is increasing. Among various metals, 9% nickel steel is widely used in the shipbuilding industry because it is advantageous in terms of material strength and cryogenic impact toughness. Various studies are being carried out to predict and prevent its distortion, caused by welding, in the design. To predict welding distortion during flux core arc welding, this study found a way to refine the parameters constituting the Goldak welding heat source. The optimal heat source parameters were derived by using BOP experiments, cross-sectional analysis, finite element analysis and global optimization algorithm. When re-analyzed and verified based on the values, an error of up to 6.3% was found between simulation results and experimental values. The process was improved by clarifying the objective function and reducing the range of candidate welding efficiencies during global optimization and the process efficiency was also improved by reducing analysis time with a simplified model. Therefore, it is thought that this study can contribute to the productivity improvement of LNG storage containers, helping engineers apply it immediately in the industrial field.

Original languageEnglish
Article number1810
JournalJournal of Marine Science and Engineering
Volume10
Issue number12
DOIs
Publication statusPublished - Dec 2022
Externally publishedYes

Bibliographical note

Publisher Copyright:
© 2022 by the authors.

Keywords

  • 9% nickel steel (ASTM A553-1)
  • Goldak welding heat source model
  • cryogenic storage
  • flux core arc welding
  • global optimization algorithm

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